计算机工程与应用 ›› 2011, Vol. 47 ›› Issue (36): 245-248.

• 工程与应用 • 上一篇    

凸轮轴磨床工件旋转轴转速预测算法的研究

王 洪1,2,戴瑜兴1,许世雄3,王东昱2   

  1. 1.湖南大学 电气与信息工程学院,长沙 410082
    2.湖南师范大学 工学院,长沙 410081
    2.湖南宇环同心数控机床有限公司,长沙 410323
  • 收稿日期:1900-01-01 修回日期:1900-01-01 出版日期:2011-12-21 发布日期:2011-12-21

Prediction algorithm for rotational speed of workpiece’s revolving shaft with numerical cam grinder

WANG Hong1,2,DAI Yuxing1,XU Shixiong3,WANG Dongyu2   

  1. 1.College of Electrical and Information Engineering,Hunan University,Changsha 410082,China
    2.College of Polytechnic,Hunan Normal University,Changsha 410081,China
    3.Hunan Yuhuan Tongxin Numerical Control Machine Tool Co.,LTD,Changsha 410323,China
  • Received:1900-01-01 Revised:1900-01-01 Online:2011-12-21 Published:2011-12-21

摘要: 采用三次B样条曲线插补的凸轮磨削加减速能力不足,易产生过磨和少磨。根据凸轮磨削的数学模型,分析了砂轮进给轴运动的理论与实际速度、加速度、加加速度,提出了一种预测工件旋转轴转速的加工方法,在速度变化剧烈处自动降低工件旋转轴转速,以避免加速度和加加速度的变化对伺服系统造成的机械冲击,利用MatrixVB控件编程技术,设计了凸轮轴磨削软件,并将其移植到YTMK-CNC8326全数控高速凸轮轴磨床中。测试表明,采用该方法磨削的凸轮轴型线误差小于±0.01 mm,工件表面粗糙度得到明显改善,实现了凸轮轴的精密加工。

关键词: 凸轮轴磨削, 转速预测算法, 自适应进给速度, MatrixVB编程

Abstract: Acceleration and deceleration of grinding in cam based on method of cubic B-spline curve interpolation is weak,which is easy to grind much and insufficiently.According to the mathematic model of cam grinding,the theoretical and practicable speed,acceleration and the differential acceleration of cam’s feed shaft is analyzed.A processing method of forecasting rotational speed of workpiece is proposed,and the rotational workpiece is automatically underspeeded when the speed is rapidly variated.The cam grinding software is designed based on this adaptive interpolation algorithm and Matrix VB,and then it is applied to the YTMK-CNC8336,which is digital and high speed cam grinder.The testing results show that the error of cam grinding with this proposed method is less than 0.01 mm,and the roughness is less.

Key words: cam grinding, prediction algorithm of rotational speed, adaptive feed speed, MatrixVB